JUNYA-2500CGW and the Glass Four-side Edging Machine Join Hands to Boost an Irish Factory

In the current situation where the global glass processing industry is facing increasingly fierce competition, efficient and precise production equipment has become the key for enterprises to stand out. Recently, in a customer factory in Ireland, JUNYA Company's JYX - 2500CGW glass washing machine was successfully connected to the glass four-side edging machine of a partner company. The two machines operate in coordination, giving full play to their best performance, bringing a qualitative leap to the customer's glass production line, and achieving a significant increase in production efficiency and a steady growth in production capacity.

The JUNYA - 2500CGW glass washing machine was designed with the aim of providing excellent cleaning solutions for glass processing enterprises. Its unique aluminum alloy assembly structure is not only sturdy and durable, with a permanent service life that never becomes obsolete, but also makes the overall quality of the machine light, facilitating installation and maintenance. Other structural components are treated with top-grade powder coating, which has stronger corrosion resistance compared to ordinary paint and can operate stably for a long time in various complex industrial environments.

The cleaning and drying functions of this washing machine are truly remarkable. It is equipped with three pairs of brushes with a diameter of 160mm and matched with SS304 shafts, which can gently and efficiently clean LOW - E glass, ordinary coated glass, and solar coated glass, ensuring that there are no scratches on the glass surface and providing a perfect foundation for subsequent processing procedures. At the same time, the machine has two pairs of air knives made of stainless steel and aluminum. The design of one vertical and one slanted air knife makes the wind force strong and the drying effect excellent. Coupled with the equipped air heating system and a high-pressure fan with an air filter, the drying efficiency is further enhanced. The high-pressure fan is installed on the top of the machine, which not only saves space but also can be lifted and lowered together with the cleaning and drying sections, making maintenance and inspection convenient. The air filter is located on the side, making it easy to clean regularly. Just by cleaning it once every 7 days, it can always maintain good ventilation and drying effects.

In terms of transmission and control, the JYX - 2500CGW also performs outstandingly. The main transmission adopts gear transmission, combined with variable frequency speed regulation and digital display, which can accurately control the running speed of the machine. The brush rollers in the cleaning section are driven by upper and lower motors through independent belts. This design has the advantages of automatic pulleys without the need for tension pulleys, flexible rotation of the brush rollers, and high precision, enabling the brushes to run smoothly and have a long service life, meeting the requirements for high-quality cleaning of special glass. In addition, the machine is controlled by PLC and a touch screen, which is convenient for connection with other equipment in the production line to achieve a seamless connection of the automated production process.

When the JUNYA - 2500CGW glass washing machine was successfully connected to the glass four-side edging machine of the partner company, the advantages of both were fully utilized. In the previous production process, there were often problems such as unsmooth connection and low efficiency between the glass cleaning and edging processes, resulting in limited production capacity of the entire production line. Now, the JUNYA - 2500CGW washing machine can quickly and efficiently clean glass with a size ranging from 400x400mm to a maximum width of 2600mm and a thickness of 3 - 25mm at a working speed of 0 - 15m/min. The cleaned glass can directly enter the glass four-side edging machine for edging processing without waiting, greatly shortening the production cycle.

In terms of production capacity, the coordinated operation of the two has brought about a remarkable improvement. According to the statistical data of the customer factory, before the connection, the daily output of the factory's glass production line was limited, and the product quality was uneven. Now, with the efficient cooperation between the JYX - 2500CGW and the glass four-side edging machine, the daily output of the production line has been greatly increased, and the product quality has been strictly controlled. Through inspection with reference to the GB/T1.1 - 2009 standard, the cleaned glass has no water marks, no roller marks, no scratches, and a good drying degree. After entering the four-side edging processing, it can accurately complete the edging process, and the produced glass products have high precision and excellent quality, winning wide recognition in the market.

In addition to improving production efficiency and product quality, the connection between the JUNYA - 2500CGW and the glass four-side edging machine has also brought many other advantages to the customer factory. For example, the integrated design of the two makes the layout of the production line more compact and reasonable, saving a large amount of production space. At the same time, due to the improved stability and reliability of the equipment, the number of equipment failures and maintenance times has been reduced, and the operating costs of the enterprise have been lowered.

In the future, JUNYA Company will continue to uphold the spirit of innovation, continuously optimize product performance, and strengthen communication and cooperation with partners. With the continuous progress of technology, it is believed that the combination of the JYX - 2500CGW glass washing machine and the glass four-side edging machine will shine in more customer factories, injecting new vitality into the development of the global glass processing industry, helping enterprises remain invincible in the fierce market competition, and jointly creating a brighter future.