JUNYA Custom Glass Washing Machines: Innovation Empowers, Collaborates with Domestic Partners to Expand New Industry Frontiers

In the field of glass processing equipment, JUNYA has always taken technological innovation as its driving force and customer needs as its guide, committing to providing excellent solutions for global users. The recent customization of the "GLASS WASHING MACHINE SERIES FOR GLASS BEFORE COATING, MIRROR COATING AND PRINTING" for long-term domestic cooperative clients is not only a model of JUNYA's years of tacit cooperation with customers but also demonstrates the company's profound accumulation in technical research and product optimization. This equipment deeply integrates cutting-edge industry technology with JUNYA's innovative concepts, particularly achieving a major breakthrough in the design of the disc brush function, bringing a more efficient and precise cleaning experience to the glass preprocessing stage.

Designed specifically for the cleaning and drying of flat glass before coating, mirror coating, and printing, the equipment adopts a horizontal structure that perfectly balances stability and efficiency. It includes core modules such as the feeding section, multi-stage cleaning system, pure water rinsing, and air knife drying section, with each link closely coordinated to achieve refined cleaning of the glass surface. The main drive uses gear transmission and frequency converter speed regulation to ensure smooth operation and adjustable speed, adapting to the cleaning needs of glass with thicknesses ranging from 3-19mm and widths from 300×500mm to 3300mm, providing customers with highly flexible production options.

Disc Brush Function: The Core Engine for Deep Cleaning

The disc brush system, as the core highlight of the equipment, achieves dual innovation in design and function. The equipment is equipped with two stages of disc brushes, each stage arranged in two staggered rows, achieving efficient operation through belt transmission. Before the disc brush cleaning, there is a middle upper and lower spraying section with 10bar pressure, equipped with a dedicated water tank, water pump, and heater, which can perform high-pressure pre-spraying on the glass surface to soften stubborn stains and lay the foundation for deep disc brush cleaning. The brush bristles of the disc brush have a diameter of only 0.25mm, a precise design that allows them to penetrate deep into the subtle textures of the glass surface, ensuring that every bit of dirt is thoroughly removed. The staggered layout of the two-stage disc brushes not only expands the cleaning coverage area but also avoids cleaning dead spots through multi-angle brushing actions, resulting in a uniform and consistent cleaning effect on the glass surface.

Additionally, the end plates on both sides of the disc brush section's casing, the water tank, and the spray pipes are all made of 304 stainless steel, offering excellent corrosion resistance and ensuring stable equipment performance during long-term use. Every two stages of disc brushes form a lifting unit, which can be adjusted by a 350mm lifting height through PLC touchscreen control. This design not only facilitates daily maintenance and repair—such as cleaning and replacing rubber rollers, brushes, and water pipes—but also allows for precise adjustment of the contact force between the disc brushes and the glass surface when dealing with different glass thicknesses, avoiding excessive brushing or insufficient cleaning. This fully reflects JUNYA's ultimate pursuit of details and deep consideration for customers' diverse needs. The upper isolation air knife configured after the disc brush section cleaning can also minimize cross-contamination of water between tanks, maintaining the stability of cleaning water quality and thus enhancing the overall cleaning effect.

Comprehensive Advantages: Quality and Innovation in Harmony

In terms of structure and materials, JUNYA adheres to high-quality standards. The entire machine frame combines profile paint and aluminum alloy, ensuring both equipment strength and lightweight design. Metal parts in contact with water, V-shaped nozzles, spray pipes, and other components are all made of 304 stainless steel, with excellent corrosion resistance that extends the equipment's service life. The transmission rollers and pressure rollers are wrapped in EPDM material, paired with central support devices, ensuring stable and non-deviating glass transmission. Even in complex working conditions, they guarantee smooth glass conveying and efficient cleaning.

At the intelligent control level, the application of PLC and touchscreen realizes a comprehensive upgrade of automated operations. Glass thickness measurement and parameter adjustment are displayed digitally, ensuring convenient and precise operation. The equipment is also equipped with multiple intelligent protection and energy-saving designs. For example, the photoelectric switch in the feeding section can automatically stop the transmission, brush, and water pump operations, and reduce the fan frequency when no glass enters within the set time, effectively achieving energy-saving and noise-reduction goals. Meanwhile, in the cleaning and drying sections, the upper casing can be electrically raised by 350mm, facilitating the maintenance and cleaning of internal rubber rollers, brushes, water pipes, and air knives, greatly reducing customers' operation and maintenance costs.

The launch of this customized model is not only a deep response to customers' personalized needs but also a demonstration of the company's unremitting exploration in technological innovation. Through years of cooperation with domestic customers, JUNYA continues to deliver advanced and reliable equipment to the glass processing industry, helping customers improve production efficiency and quality. In the future, JUNYA will continue to be driven by innovation, deepen cooperation with customers, continuously expand the technical boundaries of glass processing equipment, provide more high-quality solutions for industry development, and explore the infinite possibilities in the glass processing field together with customers, jointly writing a new chapter for the industry.